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| 2. Advice for Molding |
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1-1. Injection speed is varied according to product form.
For injection molding of KOPEL, it is best to set a slower injection
speed compared with other crystalline resins given KOPEL's has
higher rubber elasticity.
If injection speed is too high, the molten state absorbs the injection
pressure, which may adversely affect part design or injection
conditions. For thin parts, cooling speed in the cavity is faster than
that for thicker parts.
If faster injection speed is applied to thicker parts, it may result in
defective part production due to surface defects such as flow marks
or jetting.
1-2. When a screen filter is used for mixing or other purposes within
the barrel case, it is advisable to use screen filters of the 60~120
mesh range.
1-3. Moisture content must be maintained below than 0.1%
Dry : 2~4 Hr-100~110¡É
1-4. KOPEL has very low melting point compared with other resins,
and it causes poor appearance when mixed with other resins.
In order to prevent this, all parts of the machine (feeder, barrel and
screw) must be kept clean and washed. Use of a screen filter between
the die and barrel is very effective in screening out impurities, and it
is also useful in maintaining flow stability of polymer melt.
However, attention should be given to possible elevation of internal
pressure in the barrel.
1-5. When a master batch is used for the inputting colorant or other
specific additives, products that can be evenly melted or dispersed
under injection molding conditions identical or similar to KOPEL
should be used.
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